When you turn over the world vegetation drawing and along the tropic of cancer from east to west, the auburnish yellow color will tell you regrettably that here is the desert zone. Due to the effect of horse latitudes control, 2/3 of the latitude zone which near the whole tropic of cancer are desert, sub-desert or drought grassland. Crossing the vast desert or savanna, you will be surprised to find a piece of oasis which is located at northern latitude 23°10′，east longitude 112°34′. It looks like the bright jade which impressively set in the end of the desert zone. This is the Dinghu Mountain National grade natural reserve which is called ‘the emerald on the Tropic of Cancer’.
The forest coverage of Dinghu Mountain is abour 95% which lives more than 1800 types of higher value wild plants. It has large area of natural sterile mountain forest which breeds the sweet and pure spring water, reproducing all natural lives. Especially the spring water from Longtan waterfall, since Tang Dynasty in 678 AD, Hui-neng’s prentice Zhichang established the temple, the spring water’s degree of purity always inheritance up to now. It was named as ‘The first spring in Lingnan’. With detection, Dinghu Spring water contains many kinds of microelement, beneficial balanced composition; low Na, low mineralization and other indicators all meet the national gound water quality standards.
The original ecological mountain forest and the original ecological natral spring water achieved excellent quality. In 1992, Guangdong Dinghu spring water limited company was established. With participation in issue and implementation of drafting ‘Bottled drinking pure water’ national standard and ‘Bottled drinking natural pure water’ local standard. Dinghu spring water acts as domestic largest natural spring water manufacturing enterprise increasingly developing. The company currently has three well-known drinking water brands including ‘Dinghu spring’, ‘Drifting snow’, and ‘Natural oxgen bar’. The total output of one factory can be listed as the first in the industry of natural spring water.
‘Dinghu spring’ adopts the ‘natural dense filter’ natural spring water treatment technology which achieved national patent of invention. It eliminates the non-beneficial substance in the spring water and retains the beneficial mineral substance and microelement. The advance technology, unique process and advancing idea push forward Dinghu Spring Water Company keep forging ahead and becoming the sole ETO enterprise which grasp and apply special technologies in the drinking water industry.
Good horse with good saddle, so good water must have good filling equipment.
As the top supplier of China liquid food packaging machinery, in 2007, with repeating demonstration and investigation, Dinghu spring Company decided to make small bottled water. Also, it gathers engineering, manufacturing, quality control, supply and many other departmental professional personnels to estimate and inspect many domestic equipment suppliers. With many times of survey and comprehensive evaluation, finally they decided to cooperate with Newamstar and purchased two high-speed bottled water production lines. In early of 2009, along with the excellent sale market, the original production line configuration cannot satisfy the production and sales demand. With Dinghu spring’s invitation, Newamstar upgraded its original production line so greatly promote the working efficiency of the equipment. Therefore, Newamstar technology and service won Dinghu Spring Company and related departments’ good reputation and laying foundation for long term cooperation.
With continuously expansion of market demand and customers’ demand continuously improved, Dinghu Spring Company has sharp insight to the market and equipment development direction, so they firmly decided to have the new project to solve the supply-demand contradiction and satisfy the public’s demand. Hence, purchase of domestic highest production capacity, advanced technique and safest barreled water production line was mentioned to their agenda. Because of early day’s well cooperation, Newamstar prior have the chance to serve Dinghu Spring. This time, Dinghu Spring Company required adopting domestic barreled water fix quantify filling, its advantage is accurate filling volume. For Newamstar, it is not only strict inspection to our technology and also big challenge to equipment characteristic and manufacture technology. At beginning of the project, Newamstar focus on details, bold assumption, repetition test and repeatedly communication with Dinghu Spring engineers. Finally, with one-month technical communication and reached to final agreement and finally signed the official contract that Newamstar will supply 2000BPH automatic barreled water production line (including robot palletizer and downstream packing machine).
Newamstar always in accordance with the basic principle of ‘be responsible for clients is to be responsible for market, be responsible for equipment is to be responsible for brand’, concentrating on the coordinated-process service. Newamstar specially established Dinghu Spring project group. Under business division leading supervisor, technical section and production department cooperate together and then proceeded optimization design according to customer’s requirements. With both sides joint effort, rotation type barreled water production line with most advanced domestic technology and highest running speed was finished as scheduled. Dinghu Spring Company engineers came to inspect the machine and had such feeling: Made by Newamstar really meets expectations and outstanding.
Mountain wind and buzz spring guard the graceful four seasons of Dinghu Mountain. The moon climbs to the tip of a branch and witnessed the two enterprises’ charming style. The appointment under Dinghu Mountain makes Newamstar creating industrial legend once again and tamping the position of China high-end liquid (beverage) packaging machinery expert and leader once again.
NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK
Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.
Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.
Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.
High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.
Sanitary and washable capper：Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.
Driven by innovation and win the market by quality!
Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.
As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.
INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!
In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.
With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation of logistics model with the function of data collection, management and data tracing is being more widely used in the market.
As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstar optimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.
- Goods transition and storage – high rise shelf, tray and container.
- Check in & out device – palletizer.
- Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
- WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
- WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.
A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage system Integrated, automated and intelligent.
In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.
Currently, Newamstar are upgrading internal logistic system within the enterprise based on stereoscopic warehouse system, which is going to build an automated logistics system by using AGV non-rail intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.
A new era, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.